The use of mold and die cleaning system developed by us is a high-tech, low-labor method for cleaning injection molds and dies. The ultrasonic cleaning removes carbonization, mold release, gassing, flashing, and other residues from molds and dies in as little as 15-20 minutes.

Some of the highlighting features of our mold and die cleaning systems are:

Reduce maintenance down time Eliminate hand-cleaning Replace troublesome solvents and harsh abrasives that can damage molds Improve cleaning effectiveness as chemistry and ultrasonic gently clean Even intricate designs and patterns Decrease labor expenses.

Our ultrasonic mold and die cleaning systems have been proven effective on steel, chrome-plated steel, nickel-plated steel, and electroless-nickel-with-teflon plated steel.

This mold cleaning system consists of three stage-cleaning tanks as under.
1) Pre Rinse Tank or Soak Tank.
2) Ultrasonic Cleaning
3) Flood Washing in Plain water.

The use of ultrasonic cleaner for routine injection mold maintenance has been effectively employed for many years. As a non-contact method, mold detail is not damaged during cleaning and critical tolerances can be maintained, extending mold life. The high cleanliness level achieved with ultrasonics results in better part release and longer runs. This improves productivity and reduces scrap.

The penetrating nature of ultrasonic cleaning removes residual polymer, mold release and outgas residue extending the mold life. It can remove residue from the cooling channels and vent lines improving polymer flow. In most cases, molds can be cleaned without disassembly, which significantly reduces the man-hours required for the cleaning process.

Our RKT-W2000 Ultrasonic Wire Cleaner is a production tool designed specifically around the need to clean wire during or following the drawing process. The RKT-W2000 processor assembly uses ultrasonic transducer elements arrayed radically around the circumference of a 6.0" rectangle box. Wire is passed through the box following drawing and exposed to a very high intensity ultrasonic field. This methodology will improve cleaning over traditional "wipe methods" significantly and often enhances throughput and improves productivity by permitting higher line speeds.

Typical applications :
Ultrasonic exposure can be used to improve a variety of operations used daily in the wire industry. Typical applications for this processor include:
- Removal of drawing soaps and lubricants following the drawing process
- Removal of oxides and scale after quenching or annealing operations
- Final cleaning before coating to improve adhesion

System description :
The RKT-W2000 wire cleaner utilizes highly efficient 30 kHz piezoelectric transducers to assure maximum energy in the process box. The box is constructed of 316 stainless steel for compatibility with a broad range of cleaning liquids. Multiple RKT-W2000 transducer head assemblies can be used in series to increase ultrasonic exposure and, therefore, throughput. Stainless steel flanges and gasket systems are available to facilitate multi-head use. TRANSONIC RKT-W2500 wire cleaners are driven by our ultrasonic generators. These generators are equipped with a number of features which bring flexibility to liquid processing applications. They include line/load power control, amplitude control and several frequency options to optimize processing.

TRANSONIC TUBE cleaning consists of two stage cleaning system with ultrasonic cleaning followed by flood jet washing as shown in fig-1A. The handling system consists of electro pneumatic cylinder for vertical movement. Tube length up to 12 Feet in length can be cleaned in this system. Extra features like oil skimmer & filter unit can be coupled with the main unit.

For easy and deep cleaning of fruits, vegetables, dishes and kitchenware, RK Transonic provides a 'Multi-Purpose Ultrasonic Washer'.

It can be used for :

Easy and effective deep cleaning : The Ultrasonic food washer uses ultrasonic waves to remove 98.9% of agricultural chemicals from fruits and vegetables easily and effectively. Eliminates odor : The material of the container itself contains negative ions, which help eliminate unpleasant odors, chlorine, and other chemicals. Quiet operation / easy installation : Operates using a silent vibration with no splashing over the rim. The unit sits on the counter top or fits directly in any kitchen sink. Cleans dishes spotless : Repeated use of the Multi-Purpose Ultrasonic Washer will revive the original color of dishes and kitchenware. Economical : The unique design and construction of the machines is what enables us to boast of not only completely safe equipment, but also the most technically advanced ultrasonic cleaning systems in the world.