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Ultrasonic Mold Cleaning Machine

Ultrasonic Mold Cleaning Machine uses high-frequency sound waves to remove mold residues and fouling from tooling and plates that are immersed in a heated aqueous solution. An ultrasonic generator converts standard line-frequency current into high-frequency electrical energy. The generator is connected to small transducers that are mounted to the bottom or sides of a wash tank. These transducers vibrate at ultrasonic frequencies when the current passes through. This causes the bottom or sides of the tank to vibrate like the diaphragm in a speaker,which scrub and loosen vent residues and grime. 

  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
  • Ultrasonic Mold Cleaning Machine
Ultrasonic Mold Cleaning Machine

Ultrasonic Mold Cleaning Machine

Rs 8.75 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

Usage/ApplicationIndustrial
Display ModeDigital
Body MaterialStainless steel
Frequency28 Khz
Max. Temperatureupto 80 degC
Ultrasonic Frequency30 kHz
MaterialStainless Steel
Automation GradeAutomatic
Voltage415 V
Power4800 W
Usage Areainjection mold, Medical
Capacity100 L
Temperature ControllerDigital
Thickness2 mm sheet
Material Grade316L Stainless Steel
Ultrasonic Mold Cleaning Machine which cleans the components through multi stage ultrasonic cleaning and rinsing processes. Rinsing is carried out by ultra pure DM water which is followed by drying through IR, hot air and curing stations. An ultrasonic cleaning process with the help of ultrasonic cleaning machine is a mark of high quality cleaning of varied industrial components. Ultrasonic cleaning is followed by hot air, IR and vacuum drying processes.

Benefits:
  • Reduced labor
  • Longer mold life
  • Reduced mold damage from cleaning
  • Longer runs
  • Reduced scrap
  • Easy to maintain system

Features:
  • Totally stainless steel construction
  • Thermal and noise insulation
  • Surface skimming of liquid and a weir in wash tank
  • Low level protection
  • Thermostat controlled heating
  • Drain valve


Additional Information:

  • Item Code: RKTMC
  • Production Capacity: 100
  • Delivery Time: 6 Weeks
  • Packaging Details: Wooden Casing

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  • Mould Cleaning Machine
  • Mould Cleaning Machine
  • Mould Cleaning Machine
  • Mould Cleaning Machine
Mould Cleaning Machine

Mould Cleaning Machine

Rs 3.75 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

Model Name/NumberTRANSONIC
Capacity100 L
Automation GradeAUTOMATIC
Display ModeDigital
Power Consumption5Kw
Body MaterialStainless steel
Usage/ApplicationMold Cleaning, Mould Cleaning, Die Cleaning, Back plate cleaning
Max. Temperatureupto 80 degC
Cleaning TypeVariable
Ultrasonic Frequency40 kHz
BrandR.K.TRANSONIC
Power5000 W
Current Type400-440 V | 50 Hz
Usage AreaJewellery, Medical, Mould Cleaning
ColorSilver

Brand: R K Transonic Engineers Pvt. Ltd.
Ultrasonic cleaning in the maintenance of moulds reduces manual input, resulting in large cost savings. The technique is perfect for plastic, rubber and dye cast moulds and tools. Ultrasonic mould cleaning removes contamination from mould surfaces as well as intricate parts such as ventpaths, ejector pin holes, cooling channels and other tiny areas that manual cleaning can't reach.The ultrasonic mould cleaning process is non-abrasive, hands-free,hence eliminating the manuallabour involved with hand cleaning.


We manufacture a broad spectrum of ultrasonic mould cleaning equipment, from small single

chamber units to large custom designed multi-stage systems. Smaller tanks are used for cleaning mold components such as cores and inserts, ejector pins, etc. Larger tanks can be used for cleaning entire moulds and to accommodate baskets that can be used for cleaning smaller items.We offer a variety of options including  ltration and oil separation systems to extend bath life.



Additional Information:

  • Item Code: RKTMCCC
  • Production Capacity: 1
  • Delivery Time: 2 Weeks
  • Packaging Details: Wooden Box

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  • Ultrasonic Mould Cleaning Machine
  • Ultrasonic Mould Cleaning Machine
  • Ultrasonic Mould Cleaning Machine
  • Ultrasonic Mould Cleaning Machine
  • Ultrasonic Mould Cleaning Machine
Ultrasonic Mould Cleaning Machine

Ultrasonic Mould Cleaning Machine

Rs 4 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

Capacity100 L
Usage/ApplicationIndustrial
Display ModeDigital
ColorSilver
Body MaterialStainless steel
Max. Temperatureupto 80 degC
Ultrasonic Frequency40 kHz
BrandRK Transonic
MaterialStainless Steel 316 L
Usage Areamold cleaning, Medical
Temperature60 - 70 Deg Cel
Noise Level75 db
Ultrasonic Cleaning Machines should be used to clean all types of moulds & dies in the tool room. It is the more effective, time saving, economic and green cleaning solution as compared to manual washing , sand blasting and solvent dipping. The conventional mechanical and manual method of cleaning of moulds and extrusion tools is slow and labour-intensive. At worst, it can also be abrasive and destructive to the mould surface. 
Ultrasonic Cleaning machines uses non-abrasive very high frequency of sound waves that are transferred via a liquid medium; mostly in a combination of water & aqueous based cleaning agents. It helps in cleaning of common mould parts like mould face, back plate, vent paths, ejector pin holes , cooling  channel and all the other areas where manual intervention is practically not possible. Periodic cleaning of moulds in an Ultrasonic Cleaning machine gradually reduces the cleaning time and also saves a lot of laborious work.
Moulds are often dipped in an Ultrasonic cleaning tank filled with relevant cleaning liquid. The liquid in the machine is heated upto a temperature of 60 – 70 Deg Cel. Upon activating the machine, Ultrasonic Cleaning machines generates thousands of microscopic bubbles at a very high frequency. These bubbles, known as cavitation bubbles then interact with the surface of the mould thereby clinging onto the dust, dirt, rust, oil and other contamination on the mould and removing the foreign contamination from the mould. The continuous scrubbing action of the cavitation bubbles clean the mould in a gentle yet effective manner without causing any damage.
Advantage of using Ultrasonic Mould Cleaning machines:
  • Advanced cleaning results
  • Non Labor Intensive
  • Fast & Less time consuming
  • Non-abrasive; does not damage the mould
  • Green & Bio-Friendly method
  • Consistent results everytime
  • Economical

At “R.K.Transonic”; we have a wide array of mould cleaning machines to cater to our clients. We manufacture Ultrasonic Mould Cleaning systems depending upon the size of the mould, the quantity of moulds to be cleaned in a day, the type of contamination and also the availability of floor space at the client’s facility.  
We manufactur single tank mould cleaning machines as well as multi-tank mould cleaning machines with dryer facility. Usually tool rooms prefer single tank ultrasonic cleaning system due to space constraints.

Advantages:Latest Technology: With constant innovations we keep updating our technology. We are well known in the industry for manufacturing the most durable ultrasonic cleaning machines and we make it a point to stand to our claims every single time. With regular technology upgrades; we are able to manufacture more reliable systems that outperform our claims. We use the highest quality raw material and the stingiest quality test at our facility.Servicing: Every machine requires maintenance and servicing. We know this and we give options to our clients for regular AMC. Moreover, we have on call / video and visit assist facilities incase of any breakdown. Our service team has a response time of 24- 48 Hours.Chemical Solutions: “Transonic” is a one stop solution for all your mould cleaning requirement. We assist the customer with our in-house chemical(s) which are to be used in conjunction with the Ultrasonic cleaning machine. We have a wide array of alkaline, neutral, and organic acid based cleaning solutions. All our chemical products are eco-friendly and non-hazardous.Experience: Our mould cleaning machines are successfully running in companies like Exide Group, YKK India, Denso Group, Minda Group, Motherson Group, Mitsuba, Livguard, Relaxo Footwear, Aqualite , Plastimec SA Argentina, Saudi Arabian Glass Company Jeddah, Husky to name a few.

Additional Information:

  • Production Capacity: 100
  • Delivery Time: 5 Weeks
  • Packaging Details: Wooden Box

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  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
  • Ultrasonic Die Cleaner
Ultrasonic Die Cleaner

Ultrasonic Die Cleaner

Rs 4.5 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

Capacity100 L
Display ModeDigital
Suitable ForAuto parts washing
Body MaterialStainless steel
Max. Temperatureupto 80 degC
Ultrasonic Frequency40 kHz
BrandR K Transonic
Size1000 X 1000 X 900 mm
Power2400 Watts
Current Type400-440 V | 50 Hz
Usage AreaIndustrial
Warranty1 Year
Weight175 Kgs
Dimension1000 X 1000 X 900 mm
ColorPowder Coated White
Service ModeOnline
I deal inNew Only
Country of OriginMade in India
We are leading manufacturer & supplier of Ultrasonic Cleaning Tanks ranging from small Table Top 2 Liter Models with upto 5000 Liter Industrial Big Tanks. 

We manufacture one of the most advanced and state of the art Ultrasonic cleaning machine with high quality steel, imported Ultrasonic Transducers coupled with our in-house indigenously manufactured advanced Ultrasonic Generators with True Sweep Frequencies. 

We have our after sales team available PAN India for commissioning and after sales support. Do connect with us for any of your precision cleaning requirment for Industrial part washing. We specialize in metallic products degreasing - Automotive, Medical, Aerospace, Optical, Mold & Die, Jewelry, Machines components washing & cleaning.

Additional Information:

  • Production Capacity: 100
  • Delivery Time: 5 - 6 Weeks
  • Packaging Details: Wooden Box Casing

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  • EVA Footwear Moulds Cleaning machine
  • EVA Footwear Moulds Cleaning machine
  • EVA Footwear Moulds Cleaning machine
  • EVA Footwear Moulds Cleaning machine
EVA Footwear Moulds Cleaning machine

EVA Footwear Moulds Cleaning machine

Rs 19.5 Lakh  / PieceGet Best Price

Product Brochure

Capacity100 L
Display ModeDigital
Body MaterialStainless steel
Max. Temperatureupto 80 degC
Ultrasonic Frequency40 kHz
Power9600 Watts

ULTRASONIC SHOE MOLD CLEANING MACHINE 

 

Our Ultrasonic Shoe Mold Cleaning machine is specifically designed to clean Aluminium EVA mold(s).The machine automatically takes the mold inside the cleaning chamber. Strong Ultrasonic cavitation bubbles apply a gentle and effective cleaning process that loosens contaminations. We supply a specially formulated eco-friendly and bio-safe chemical  solution that has to be used in conjunction with the Ultrasonic Cleaning machine. The machine comes with a touch panel , auto dunking mode along with power modulation , emergency stop, tower-light, frequency correction, auto solution filtration unit , wheels , heat loss insulation and many other features as a part of the package. 

TRANSONIC Machine Benefits

 

  1. Reduced labor cost

  2. Reduce Water usage

  3. Reduced cleaning time

  4. Reduce Chemical Wastage

  5. Reduced Carbon Foot print

  6. Consistent Cleaning results

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  • Ultrasonic Cleaner for Glass Mold
  • Ultrasonic Cleaner for Glass Mold
  • Ultrasonic Cleaner for Glass Mold
  • Ultrasonic Cleaner for Glass Mold
  • Ultrasonic Cleaner for Glass Mold
Ultrasonic Cleaner for Glass Mold

Ultrasonic Cleaner for Glass Mold

Rs 9.75 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

Display ModeDigital
Body MaterialStainless steel
Max. Temperatureupto 80 degC
Ultrasonic Frequency40 kHz
Power6 Kw
Current Type220-240 V | 50 Hz
Usage AreaGlass mould cleaning
Warranty1 Year
Weight1000 Kgs
Ultrasonic Cleaning Sytem for Glass Mold / Moulds

Ultrasonic cleaning can give the following advantages

  •    Short wash process leading to reduced time spent in cleaning

  •    No manual labor required. An operator is not required when the machine is

    cleaning the mold.

  •    High levels of cleanliness give longer life in production.

  •    No abrasion of precise edges and surfaces gives longer mold life.

  •    No solvents needed because of aqueous process.

  •    Suitable for all molds, large and small.

  •    Machinery is simple and easy to use.

    Standard features include Options include

  •    Totally stainless steel construction

  •    Thermal and noise insulation

  •    Surface skimming of liquid and a weir in wash tank

  •    Low level protection

  •    Thermostat controlled heating

  •    Drain valve

  •    Water inlet valve

  •    Work support grill*

  •    Cascade water refill*

  •    Rim lip ventilation channels on all stages*

  •    Protective guide rails*

  •    Submersible transducer boxes*

o Extraction fan
o EX-rated extraction fan
o Work platform
o Rinse tank
o (with or without heating)
o Dewatering tank with liquid
o sight glass Standard baskets
o Jigs for mold plates
o Drain down / air blow off station o Automatic lid opening / closing o Ultrasonic rinse

ULTRASONIC MOLD CLEANING

The use of ultrasonic cleaner for routine injection mold maintenance has been effectively employed for many years. As a non-contact method, mold detail is not damaged during cleaning and critical tolerances can be maintained, extending mold life. The high cleanliness level achieved with ultrasonics results in better part release and longer runs. This improves productivity and reduces scrap. The penetrating nature of ultrasonic cleaning removes residual polymer, mold release and outgas residue extending the mold life. It can remove residue from the cooling channels and vent lines improving polymer flow. In most cases, molds can be cleaned without disassembly, which significantly reduces the man-hours

SYSTEM BENEFITS

  •    Reduced labor

  •    Longer mold life

  •    Reduced mold damage from cleaning

  •    Longer runs

  •    Reduced scrap

  •    Easy to maintain system

    STANDARD FEATURES

Ultrasonics in Existing Tank

  •    Powerful, reliable and efficient TRANSONIC ultrasonic transducers and power supplies

  •    Stainless steel construction for durability

  •    Thermostatically controlled heat for enhanced cleaning

  •    Side mounted ultrasonic transducers to provide even cleaning

  •    Optional pump and filter to extend chemical life

  •    Custom sizes available 

 



Additional Information:

  • Item Code: RKTGMC
  • Production Capacity: 1
  • Delivery Time: 4 Weeks
  • Packaging Details: Wooden Box

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  • Injection Moulding Cleaner
  • Injection Moulding Cleaner
  • Injection Moulding Cleaner
  • Injection Moulding Cleaner
  • Injection Moulding Cleaner
Injection Moulding Cleaner

Injection Moulding Cleaner

Rs 9.5 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Product Brochure

MaterialStainless Steel
Mold TypeInjection Mold Washing system
Power7.2 Kilo Watts
Packaging TypeWooden Cashing
Usage/ApplicationMold & Die Injection Moulds washing
I Deal InNew Only
ULTRASONIC INJECTION MOLD CLEANING MACHINE 

We are one of the prominent manufacturers of Ultrasonic Mold Cleaning machines. We manufacture Ultrasonic Cleaning machine for Molds cleaning , Injector Pins cleaning, Back Plate cleaning , Surface finishing, Rust removal from molds etc. 

Mold Cleaning can be done via abrasive methods like short blastic or by non abrasive methods like Ultrasonic cleaning. The advantage with Ultrasonic cleaning is that it since it is a non-abrasive method of mold cleaning, it does not damage the mold. 

We offer mold cleaning machines with a range of 10 Liter Industrial grade ultrasonic cleaner upto 2000 Liter and even more. We also provide customised mold cleaning systems. 

Additional Information:

  • Item Code: RKTIMC
  • Production Capacity: 20
  • Delivery Time: 4 Weeks
  • Packaging Details: Wooden Box

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