R. K. Transonic Engineers Pvt. Ltd.

Anilox Roller Cleaning Machine don’t wear out, they carry more ink than a comparable cell count chrome anilox roll and, most importantly, permit the use of doctor blades. Gradually, the superior print quality of the ceramic anilox roll is lost as its cell volume is reduced by the buildup of a microscopic film. The lower effective cell volume results in reduced color density and loss of print quality. Other visible effects of the film are light streaks, wavy lines, low color spots and even the streaks that were previously attributed to gear chattering. Ultrasonic cleaning is now recognized as being the most successful method of removing ink, coatings and adhesives from engraved rollers. However, it is extremely important to select an ultrasonic cleaning system which is specifically designed for ceramic rollers and a system which will clean without damaging the fine screen cell walls.

Ceramic anilox rolls cannot be properly cleaned with conventional mechanical methods. The ceramic cell cavities are far smaller than even the finest brush bristles. Although blast systems can clean coarse anilox rolls, only ultrasonic cleaners can thoroughly and safely clean the fine count anilox rolls being used today. As ultrasonic cleaning of ceramic laser engraved anilox and gravure rollers gains increasing acceptance as the preferred method of frequent, reliable cleaning, so too have the fears been voiced by printers who have experienced cell damage. To cut through the confusion an assure the print industry that ultrasonic cleaning can be undertaken with complete confidence, Rajendra Pal, managing director of TRANSONIC™, explains how the most common problems experienced to date may be successfully overcome.

Features:

• High durability
• Easy to use
• Low maintenance

We manufacture various types of Ultrasonic Anilox Roller Cleaning machine with different sizes. Our machines can be custom designed to clean single roller , dual roller and even 10 rollers at a time.

Our machines can easily clean ceramic rollers and other types of priting rollers as well. Ultrasonic cleaning is one of the fastest and most effective ways of cleaning anilox rollers. It is a non abrasive method of cleaning anilox rollers which makes sure that the life of the rollers are enchanced. No need to do manual brushing. 

Cleaning time of the rollers vary between 30 Minutes to 1 hour initially and after regular washing, rollers are cleaned in as low as 20 minutes time. 

Additional Information:

• Item Code: RKTARCM
• Production Capacity: 100
• Delivery Time: 8 Weeks
• Packaging Details: Wooden Box

We are engaged in offering Ultrasonic Anilox Roller Cleaning Machine to eradicate the entire problem of hot spots, Transonica bases all its Transonic ultrasonic cleaning systems on the incorporation of an RKT SW generator of a patented design, unique to the company. It provides a pre-determined frequency sweep circuit, operated by its own, independent, low voltage supply, which maintains uniform distribution divorced from line fluctuations. This results in the hot spot being moved up and down 100 times a second, thus preventing damage occurring due to a power concentration in one point of the roller. It has ensured this stability by designing and installing an auto tracking circuit, which compensates for external changes and maintains the centre frequency. This auto tracking circuit also prevents the transducer elements hitting their resonance and drawing an unequal amount of power - possibly leading to overdrive.

In such cases, the power drawn by an individual device could double, which would further add to damage of the cell walls of the roller. It is also essential to ensure that the transducers do not run hot internally as this could lead to uneven distribution and components failure. Again, Transonicâ has solved this potential hazard by commissioning high quality bronze conductors, purpose-built to a registered design, and employs special assembly methods, which prevent internal heating problems. If simple precautions are taken to study the technical characteristics of an ultrasonic cleaning system and to insist on the provision of pre-determined frequency sweep circuit, then no more effective or safer means of ceramic anilox roller maintenance can be found. Cell damage - which quite rightly, greatly concerns both printers and roller manufacturers - can be considered a risk of the past and this cost efficient, sure and successful method may be chosen with complete confidence.

Ultrasonic anilox roll cleaning machines are fully automated for anilox roll and sleeves maintenance. Individually designed to deep clean anilox rolls, sleeves or gravure cylinders of all sizes, they reduce set-up times, minimize press downtime, increase the lifetime of the rolls and optimize printing quality.
Ultrasonic anilox roll and sleeve cleaners are a perfect solution for daily washing and maintenance of the rolls. Short and gentle cleaning process leaves the rolls perfectly clean and ready for use in 30 minutes without causing any wear and tear to the roll. Ceramic anilox rolls cannot be properly cleaned with conventional mechanical methods. The ceramic cell cavities are far smaller than even the finest brush bristles. Although blast systems can clean coarse anilox rolls, only ultrasonic cleaners can thoroughly and safely clean the fine count anilox rolls being used today.Ultrasonic Anilox Roller cleaning machines have been designed to work with all types of ink. The water consumption is very low and the appropriate cleaning chemical works in conjunction with the machine to remove ink and other contaminants from the anilox roller.
Ultrasonic Cleaning machine is one of the latest and advanced technology to safely remove the contaminants from rollers without causing any damage and are economical as well. The cleaning process releases the energy of millions of bubbles that implode by quickly eliminating all types of waste and consuming few energy resources.

We have organic chemicals which are eco-friendly used in the cleaning process for Anilox Roller Cleaning Chemical. It is non-alcoholic solution and works well with ultrasonic cleaning systems.

Removes UV as well as water based cleaning Inks from all types of anilox rolls.

Additional Information:

• Item Code: RKTARC1
• Production Capacity: 10 Tons
• Delivery Time: 1 Day
• Packaging Details: Corrugated Box

RKT 22 DA - Anilo Roller Cleaner

RKT 22 DA is a specially formulated cleaning liquid designed to remove Ink from Anilox Rollers. It is a strong forumlation that is adequate to work in conjunction with Ultrasonic cleaning machines for efective removal of ink and contamination from the anilox rollers

Usage protocol

1) With Ultrasonic Cleaning Machine: Use 10% of the chemical in water solution and run the roller for 15 - 20 Minutes. Repeat if necessary

2) Manual washing: Dip the anilox in a solution of 20% of chemical with water for 30 minutes. Now use an Anilox Roller cleaning brush and scrub the roller for 5 minutes. Rinse with plain water afterwards

Additional Information:

• Item Code: RKT22DA
• Production Capacity: 10 Ton
• Delivery Time: 1 Day
• Packaging Details: Corrugated Box