Ultrasonic Mold Cleaning Machine

Product Details:

Ultrasonic Mold Cleaning Machine which cleans the components through multi stage ultrasonic cleaning and rinsing processes. Rinsing is carried out by ultra pure DM water which is followed by drying through IR, hot air and curing stations. An ultrasonic cleaning process with the help of ultrasonic cleaning machine is a mark of high quality cleaning of varied industrial components. Ultrasonic cleaning is followed by hot air, IR and vacuum drying processes.

Benefits:

• Reduced labor
• Longer mold life
• Reduced mold damage from cleaning
• Longer runs
• Reduced scrap
• Easy to maintain system

Features:

• Totally stainless steel construction
• Thermal and noise insulation
• Surface skimming of liquid and a weir in wash tank
• Low level protection
• Thermostat controlled heating
• Drain valve

Additional Information:

• Item Code: RKTMC
• Production Capacity: 100
• Delivery Time: 6 Weeks
• Packaging Details: Wooden Casing

Product Details:

Brand: R K Transonic Engineers Pvt. Ltd.
Ultrasonic cleaning in the maintenance of moulds reduces manual input, resulting in large cost savings. The technique is perfect for plastic, rubber and dye cast moulds and tools. Ultrasonic mould cleaning removes contamination from mould surfaces as well as intricate parts such as ventpaths, ejector pin holes, cooling channels and other tiny areas that manual cleaning can't reach.The ultrasonic mould cleaning process is non-abrasive, hands-free,hence eliminating the manuallabour involved with hand cleaning.

We manufacture a broad spectrum of ultrasonic mould cleaning equipment, from small single

chamber units to large custom designed multi-stage systems. Smaller tanks are used for cleaning mold components such as cores and inserts, ejector pins, etc. Larger tanks can be used for cleaning entire moulds and to accommodate baskets that can be used for cleaning smaller items.We offer a variety of options including  ltration and oil separation systems to extend bath life.

Additional Information:

• Item Code: RKTMCCC
• Production Capacity: 1
• Delivery Time: 2 Weeks
• Packaging Details: Wooden Box

Product Details:

We are leading manufacturer & supplier of Ultrasonic Cleaning Tanks ranging from small Table Top 2 Liter Models with upto 5000 Liter Industrial Big Tanks. 

We manufacture one of the most advanced and state of the art Ultrasonic cleaning machine with high quality steel, imported Ultrasonic Transducers coupled with our in-house indigenously manufactured advanced Ultrasonic Generators with True Sweep Frequencies. 

We have our after sales team available PAN India for commissioning and after sales support. Do connect with us for any of your precision cleaning requirment for Industrial part washing. We specialize in metallic products degreasing - Automotive, Medical, Aerospace, Optical, Mold & Die, Jewelry, Machines components washing & cleaning.

Additional Information:

• Production Capacity: 100
• Delivery Time: 5 - 6 Weeks
• Packaging Details: Wooden Box Casing

Product Details:

Ultrasonic Cleaning Machines should be used to clean all types of moulds & dies in the tool room. It is the more effective, time saving, economic and green cleaning solution as compared to manual washing , sand blasting and solvent dipping. The conventional mechanical and manual method of cleaning of moulds and extrusion tools is slow and labour-intensive. At worst, it can also be abrasive and destructive to the mould surface. 
Ultrasonic Cleaning machines uses non-abrasive very high frequency of sound waves that are transferred via a liquid medium; mostly in a combination of water & aqueous based cleaning agents. It helps in cleaning of common mould parts like mould face, back plate, vent paths, ejector pin holes , cooling  channel and all the other areas where manual intervention is practically not possible. Periodic cleaning of moulds in an Ultrasonic Cleaning machine gradually reduces the cleaning time and also saves a lot of laborious work.
Moulds are often dipped in an Ultrasonic cleaning tank filled with relevant cleaning liquid. The liquid in the machine is heated upto a temperature of 60 – 70 Deg Cel. Upon activating the machine, Ultrasonic Cleaning machines generates thousands of microscopic bubbles at a very high frequency. These bubbles, known as cavitation bubbles then interact with the surface of the mould thereby clinging onto the dust, dirt, rust, oil and other contamination on the mould and removing the foreign contamination from the mould. The continuous scrubbing action of the cavitation bubbles clean the mould in a gentle yet effective manner without causing any damage.
Advantage of using Ultrasonic Mould Cleaning machines:

• Advanced cleaning results
• Non Labor Intensive
• Fast & Less time consuming
• Non-abrasive; does not damage the mould
• Green & Bio-Friendly method
• Consistent results everytime
• Economical

At “R.K.Transonic”; we have a wide array of mould cleaning machines to cater to our clients. We manufacture Ultrasonic Mould Cleaning systems depending upon the size of the mould, the quantity of moulds to be cleaned in a day, the type of contamination and also the availability of floor space at the client’s facility.  
We manufactur single tank mould cleaning machines as well as multi-tank mould cleaning machines with dryer facility. Usually tool rooms prefer single tank ultrasonic cleaning system due to space constraints.

Advantages:Latest Technology: With constant innovations we keep updating our technology. We are well known in the industry for manufacturing the most durable ultrasonic cleaning machines and we make it a point to stand to our claims every single time. With regular technology upgrades; we are able to manufacture more reliable systems that outperform our claims. We use the highest quality raw material and the stingiest quality test at our facility.Servicing: Every machine requires maintenance and servicing. We know this and we give options to our clients for regular AMC. Moreover, we have on call / video and visit assist facilities incase of any breakdown. Our service team has a response time of 24- 48 Hours.Chemical Solutions: “Transonic” is a one stop solution for all your mould cleaning requirement. We assist the customer with our in-house chemical(s) which are to be used in conjunction with the Ultrasonic cleaning machine. We have a wide array of alkaline, neutral, and organic acid based cleaning solutions. All our chemical products are eco-friendly and non-hazardous.Experience: Our mould cleaning machines are successfully running in companies like Exide Group, YKK India, Denso Group, Minda Group, Motherson Group, Mitsuba, Livguard, Relaxo Footwear, Aqualite , Plastimec SA Argentina, Saudi Arabian Glass Company Jeddah, Husky to name a few.

Additional Information:

• Production Capacity: 100
• Delivery Time: 5 Weeks
• Packaging Details: Wooden Box

Product Details:

ULTRASONIC SHOE MOLD CLEANING MACHINE 

 

Our Ultrasonic Shoe Mold Cleaning machine is specifically designed to clean Aluminium EVA mold(s).The machine automatically takes the mold inside the cleaning chamber. Strong Ultrasonic cavitation bubbles apply a gentle and effective cleaning process that loosens contaminations. We supply a specially formulated eco-friendly and bio-safe chemical  solution that has to be used in conjunction with the Ultrasonic Cleaning machine. The machine comes with a touch panel , auto dunking mode along with power modulation , emergency stop, tower-light, frequency correction, auto solution filtration unit , wheels , heat loss insulation and many other features as a part of the package. 

TRANSONIC Machine Benefits

 

1. Reduced labor cost

2. Reduce Water usage

3. Reduced cleaning time

4. Reduce Chemical Wastage

5. Reduced Carbon Foot print

6. Consistent Cleaning results

Product Details:

Ultrasonic Cleaning Sytem for Glass Mold / Moulds

Ultrasonic cleaning can give the following advantages

•    Short wash process leading to reduced time spent in cleaning

•    No manual labor required. An operator is not required when the machine is

  cleaning the mold.

•    High levels of cleanliness give longer life in production.

•    No abrasion of precise edges and surfaces gives longer mold life.

•    No solvents needed because of aqueous process.

•    Suitable for all molds, large and small.

•    Machinery is simple and easy to use.

  Standard features include Options include

•    Totally stainless steel construction

•    Thermal and noise insulation

•    Surface skimming of liquid and a weir in wash tank

•    Low level protection

•    Thermostat controlled heating

•    Drain valve

•    Water inlet valve

•    Work support grill*

•    Cascade water refill*

•    Rim lip ventilation channels on all stages*

•    Protective guide rails*

•    Submersible transducer boxes*

o Extraction fan
o EX-rated extraction fan
o Work platform
o Rinse tank
o (with or without heating)
o Dewatering tank with liquid
o sight glass Standard baskets
o Jigs for mold plates
o Drain down / air blow off station o Automatic lid opening / closing o Ultrasonic rinse

ULTRASONIC MOLD CLEANING

The use of ultrasonic cleaner for routine injection mold maintenance has been effectively employed for many years. As a non-contact method, mold detail is not damaged during cleaning and critical tolerances can be maintained, extending mold life. The high cleanliness level achieved with ultrasonics results in better part release and longer runs. This improves productivity and reduces scrap. The penetrating nature of ultrasonic cleaning removes residual polymer, mold release and outgas residue extending the mold life. It can remove residue from the cooling channels and vent lines improving polymer flow. In most cases, molds can be cleaned without disassembly, which significantly reduces the man-hours

SYSTEM BENEFITS

•    Reduced labor

•    Longer mold life

•    Reduced mold damage from cleaning

•    Longer runs

•    Reduced scrap

•    Easy to maintain system

  STANDARD FEATURES

Ultrasonics in Existing Tank

•    Powerful, reliable and efficient TRANSONIC ultrasonic transducers and power supplies

•    Stainless steel construction for durability

•    Thermostatically controlled heat for enhanced cleaning

•    Side mounted ultrasonic transducers to provide even cleaning

•    Optional pump and filter to extend chemical life

•    Custom sizes available 

 

Additional Information:

• Item Code: RKTGMC
• Production Capacity: 1
• Delivery Time: 4 Weeks
• Packaging Details: Wooden Box

Product Details:

ULTRASONIC INJECTION MOLD CLEANING MACHINE 

We are one of the prominent manufacturers of Ultrasonic Mold Cleaning machines. We manufacture Ultrasonic Cleaning machine for Molds cleaning , Injector Pins cleaning, Back Plate cleaning , Surface finishing, Rust removal from molds etc. 

Mold Cleaning can be done via abrasive methods like short blastic or by non abrasive methods like Ultrasonic cleaning. The advantage with Ultrasonic cleaning is that it since it is a non-abrasive method of mold cleaning, it does not damage the mold. 

We offer mold cleaning machines with a range of 10 Liter Industrial grade ultrasonic cleaner upto 2000 Liter and even more. We also provide customised mold cleaning systems. 

Additional Information:

• Item Code: RKTIMC
• Production Capacity: 20
• Delivery Time: 4 Weeks
• Packaging Details: Wooden Box