Cleaning TipsWhat is "degassing", and why should it be done?
"Degassing" is the initial removal of gases present in the solution. Useful cavitation occurs after gasses have been removed from the cleaning solution, leaving a vacuum in the formed bubble. When the high pressure wave hits the bubble wall, the bubble collapses; it is the energy released by this collapse that will assist a detergent in breaking the bonds between parts and their soils.
Can ultrasonic cleaning damage my parts?
With certain cautions, ultrasonic cleaning is considered safe for most parts. While the effects of thousands of explosions per second are very powerful, the cleaning process is safe since the energy is localized at the microscopic level. The most important cautionary consideration is the choice of cleaning solution. Potentially adverse effects of the detergent on the material being cleaned will be enhanced by the ultrasonics. Ultrasonic cleaning is not recommended for the following gem stones: opal, pearl, emerald, tanzanite, malachite, turquoise, lapis and coral.
How do I get the best ultrasonic cleaning?
There are many considerations important to ultrasonic cleaning. Optimizing these variables will produce the best cleaning. The most important decisions to be made are choosing the proper cleaning solution, cleaning at the right temperature for the correct amount of time, and choosing the right size and type of ultrasonic cleaner.
What is "direct" and "indirect" cleaning?
Direct cleaning occurs when the parts are cleaned in a cleaning solution which fills the cleaner, usually inside a perforated tray or mesh basket. The limitation of direct cleaning is that a solution must be chosen that will not damage the ultrasonic cleaner. Indirect cleaning involves placing the parts to be cleaned in an inner non-perforated tray or beaker that often contains a solution that the user may not want directly filling the ultrasonic tank. When choosing indirect cleaning, make sure that the water level inside the tank itself is maintained to the fill line (about 1" from the tank top) at all times.
Why is a special solution required for cleaning?
Soils adhere to the parts... if they didn't, the soil would just fall off the parts! The purpose of the solution is to break the bonds between parts and their soils. Water alone has no cleaning properties. The primary purpose of the ultrasonic activity (cavitation) is to assist the solution in doing its job. An ultrasonic cleaning solution contains various ingredients designed to optimize the ultrasonic cleaning process. For example, increased cavitation levels result from reduced fluid surface tension. An ultrasonic solution will contain a good wetting agent or surfactant.
What cleaning solution should I use?
Modern ultrasonic cleaning solutions are compounded from a variety of detergents, wetting agents and other reactive components. A large variety of excellent formulations are available, designed for specific applications. Proper selection is crucial for acceptable cleaning activity and to preclude undesirable reactivity with the part being cleaned. Transonic can help you to identify either the optimal 'stock' cleaning formula, or likely candidates to test and evaluate.